Reliable and Cost-effective Sump Pumping with Sulzer’s Ejector

24.11.2020
One of Sulzer's key customers in the pulp and paper industry was designing a new wastewater pit for their mill. The wastewater contains particles, impurities and a maximum of 1% fibers. The customer needed to pump the wastewater from a pit 2.3 meters deep and wanted to have an energy-efficient, reliable and easily maintained solution for sump pumping.
Reliable and Cost-effective Sump Pumping with Sulzer’s Ejector

Reliable and cost-effective sump pumping with Sulzer’s ejector (Image source: Sulzer)

The alternatives were to use a cantilever pump, a submersible pump, a self-priming process pump or a process pump with an ejector.

The challenge

  • Sulzer needed to find the optimal solution for sump pumping in terms of reliability, service friendliness, efficiency and investment costs to maximize the benefits for the customer.
  • The customer wished to use a standard process pump for sump pumping to enable the use of the same spare parts as for the process pumps in the other applications of the mill.

The solution
Sulzer concluded that its SNS process pump with an ejector was clearly the best alternative for this purpose – both energy efficient and cost competitive. The company was able to select from a variety of pump sizes and confirmed that the SNS1-80 pump was performing highly efficiently, and that the ejector did not consume energy during the normal pumping process. Pressurized air was available for the ejector in the mill.

The wastewater pit pump works intermittently, so priming is needed multiple times per day. The automation package controls the valves accurately and performs priming smoothly. No problems or failures have occurred. Priming with an ejector is efficient, reliable and fast.

"Sump pumping has never been as easy as with a standard process pump equipped with an ejector. Priming has never failed, and it is very fast" - Juha Ottelin, Area Sales Manager at Sulzer in Finland

Customer benefit

  • The complete pump unit and the ejector, including the automation package, were easy and fast to install and commission.
  • The ejector makes sump pumping easy, fast, reliable and cost effective.
  • The investment cost is low.
  • The solution is service friendly because the sump pump uses the same spare parts as the other process pumps in the mill.

More articles on this topic

New Booster Pump for Desalination Plants Based on Reverse Osmosis

04.11.2024 -

Sulzer’s ZF-RO combines experience and expert engineering for improved reliability and efficiency. Seawater reverse osmosis (SWRO) plants are playing an important role in supplying freshwater to communities that are struggling to find sufficient supplies. Sulzer is supporting these vital facilities with purpose-built pumps that are designed to optimize efficiency and reliability in this challenging application.

Read more

Sulzer Opens New Service Center in Europe to Boost Process Industry Resilience

23.09.2024 -

Sulzer celebrated the launch of its new service center for mass transfer components and services in the Econova Business Park in Essen, Northwest Germany. While mass transfer components are used to improve the efficiency of chemical operations, the new facility provides operational capabilities supported by local service teams to ensure optimal performance in the region’s chemical and process industries. To mark the occasion, Sulzer hosted a ribbon-cutting ceremony for distinguished guests and dignitaries.

Read more

Sulzer’s Submersible Mixers Part of Europe’s Colossal Project for Wastewater Treatment

01.08.2024 -

As part of one of the largest investments in Europe for wastewater treatment, a plant near Naples, Italy, was equipped with innovative technologies to improve water quality while minimizing energy usage. At the core of effective denitrification operations are Sulzer’s XRW 400 submersible mixers with a permanent magnet motor, which could cut energy costs by up to EUR 45’000.

Read more

Sulzer Supports Guinness World Record in Agricultural Water Treatment

18.07.2024 -

Sulzer’s energy-efficient flow technologies are driving circular processes at the world’s largest water treatment facility. With a capacity of up to 7.5 million cubic meters per day, Egypt’s New Delta Treatment Plant is treating agricultural drainage water and wastewater from the region for reuse. The clean water produced at the plant will be reused to cultivate 1.2 million acres of arable land. Sulzer’s integrated solutions and expertise help treat water that is channeled along a 120 km-long waterway to support sustainable water management and food security for the area.

Read more

Airside Water Management: Sulzer Pumps Supporting the Expansion of Frankfurt Airport

17.07.2024 -

Designing new airport terminals is a complex task and involves many engineering disciplines. While the flow of passengers and luggage are obvious areas for optimization, the planning and design of equipment for managing wastewater and rainwater are equally important, even if they are less noticeable. Sulzer has applied its expertise to the new terminal under construction in Frankfurt, Germany, to ensure all the wastewater remains out of sight.

Read more