Sulzer Pumps and Engineering Expertise Halve Costs for a Wastewater System in Norway

03.11.2023
Norway is famed for the beauty of its rugged landscapes, but hilly or mountainous country can be a nightmare for wastewater engineers. With no flat or downhill route available between communities and the wastewater treatment facilities that serve them, reliable infrastructure requires some creative thinking.
Sulzer Pumps and Engineering Expertise Halve Costs for a Wastewater System in Norway

Sulzer’s turnkey solution included all the required infrastructure. (Image source: Sulzer Ltd.)

One way to connect inaccessible locations is with small diameter, pressurized pipes. Wastewater is collected close to rural homes and businesses, and submersible grinder pumps are used to break up solids and push the material through the pipes. With a typical pipe diameter of 50 mm, these installations can be routed at relatively low cost over hills or even under lakes and fjords.

When one growing community outside Oslo investigated the options for a new wastewater system, it was in for an unpleasant surprise. The best available route to the nearest wastewater treatment site required the pipes to scale a 55 m high hill, and the pumps would need to generate at least 65 m of head.

Split opinion
The first pump manufacturer to evaluate the project recommended that the heavy lifting was split into two parts, with one pumping station located within the community and a secondary station halfway up the hill. For a group of around 200 houses, like this one, typical costs for a new pumping station are around EUR 100’000. The need for two stations instead of one, plus the requirement to supply power and maintenance access to the remote second station, threatened to more than double the estimated cost of the project.

Before committing itself, the community sought a second opinion, calling in an experienced wastewater consultant. They, in turn, asked Sulzer wastewater engineering specialists to review the requirements of the site.

After a detailed engineering evaluation, using its proprietary pump selection and design software tools, the Sulzer team was able to propose a solution that could meet the site's head and flow requirements from a single, accessible pumping station located within the community. The Sulzer solution used two Piranha submersible grinder pumps, in a duty/standby configuration, with each powered by a high efficiency 11 kW motor.

All in one
In addition to the pumps, Sulzer was able to offer a complete turnkey solution including a power supply, controls, enclosure and the construction of the station's concrete base and wet well. All at a total cost that was close to half that of the original proposal.

The community decided to go ahead with the Sulzer design, and the new pumping station has been in operation for more than three years. Like many other Sulzer wastewater pumping systems in use across the region, its performance and reliability have been excellent to date. Maintenance and technical support are provided by local Sulzer teams. That's important, because the community is sited on a lake that provides Oslo with drinking water, so avoiding pollution incidents was a critical part of the design requirements.

More articles on this topic

New Booster Pump for Desalination Plants Based on Reverse Osmosis

04.11.2024 -

Sulzer’s ZF-RO combines experience and expert engineering for improved reliability and efficiency. Seawater reverse osmosis (SWRO) plants are playing an important role in supplying freshwater to communities that are struggling to find sufficient supplies. Sulzer is supporting these vital facilities with purpose-built pumps that are designed to optimize efficiency and reliability in this challenging application.

Read more

Sulzer Opens New Service Center in Europe to Boost Process Industry Resilience

23.09.2024 -

Sulzer celebrated the launch of its new service center for mass transfer components and services in the Econova Business Park in Essen, Northwest Germany. While mass transfer components are used to improve the efficiency of chemical operations, the new facility provides operational capabilities supported by local service teams to ensure optimal performance in the region’s chemical and process industries. To mark the occasion, Sulzer hosted a ribbon-cutting ceremony for distinguished guests and dignitaries.

Read more

Sulzer’s Submersible Mixers Part of Europe’s Colossal Project for Wastewater Treatment

01.08.2024 -

As part of one of the largest investments in Europe for wastewater treatment, a plant near Naples, Italy, was equipped with innovative technologies to improve water quality while minimizing energy usage. At the core of effective denitrification operations are Sulzer’s XRW 400 submersible mixers with a permanent magnet motor, which could cut energy costs by up to EUR 45’000.

Read more

Sulzer Supports Guinness World Record in Agricultural Water Treatment

18.07.2024 -

Sulzer’s energy-efficient flow technologies are driving circular processes at the world’s largest water treatment facility. With a capacity of up to 7.5 million cubic meters per day, Egypt’s New Delta Treatment Plant is treating agricultural drainage water and wastewater from the region for reuse. The clean water produced at the plant will be reused to cultivate 1.2 million acres of arable land. Sulzer’s integrated solutions and expertise help treat water that is channeled along a 120 km-long waterway to support sustainable water management and food security for the area.

Read more