Wastewater Pumping Station Cuts Energy Use by 35 Percent with Flygt Concertor

09.11.2020
The Municipality of Trbovlje, Slovenia, strives to continuously develop and upgrade its operations, in order to provide better service for its 14,000 citizens and to reduce environmental impact.
Wastewater Pumping Station Cuts Energy Use by 35 Percent with Flygt Concertor

Pumping Station in Slovenia-based Trbovlje Cuts Energy Use By 35 Percent With Flygt Concertor (Image source: Xylem Inc.)

In 2017, the town began inspecting its pumping stations in order to improve them and found that one station was particularly problematic.

The "K3 – Kamnikar” pumping station, which serves about 1,800 residents, had been in operation for about five years and was constantly clogging. Its two pumps had to be pulled out of the pumping station at least once a week and cleaned, leading to additional operational costs.

Adding intelligence to the wastewater pumping station
The service team decided to completely rebuild the pumping station and install the Flygt Concertor pumping system. The Concertor system senses the operating conditions of its environment and adapts its performance in real time. It also includes an integrated pump cleaning function, as well as Xylem’s Adaptive N-technology, which automatically detects and resolves clogging from large debris.

Also included in the rebuilt pumping station was Xylem Avensor, a cloud-based monitoring system that allows operators to remotely monitor pump stations and other assets from their smartphones, tablets or PCs. The Avensor service makes it easy to connect assets, monitor them in real time and enables smart decision making based on real-time data and analysis. The service includes 24/7 expert monitoring by Xylem to ensure system availability.

Success leads to more Flygt Concertor installations
After upgrading the "K3 – Kamnikar” pumping station, the municipality was so impressed with the results that they installed the Flygt Concertor pumping system and Avensor at three more pumping stations. After nine months, the K3 station had experience no clogging, it was much cleaner than before, and the pumps showed no signs of wear or damage. The Concertor’s built-in intelligence also reduced energy use by 35 percent.

With Xylem Avensor, the “K3 – Kamnikar” pumping station operators get real-time information about the pumping station. They can immediately detect errors and determine what is wrong without visiting the station. Operators also get peace of mind in knowing that if any service or repairs are needed, Xylem’s service team can respond quickly to solve the problem.

Source: Xylem Inc.

More articles on this topic

Yorkshire Water Eradicates Wastewater Pump Blockages with Intelligent Pumping System

12.04.2024 -

Yorkshire Water, which provides water services to 5 million people in England, was spending too much time managing pump blockages at hundreds of pumping stations. To solve the problem, the utility tested Xylem’s intelligent Flygt Concertor N pump at a problematic site. After the pump eliminated all blockages, Yorkshire Water has now deployed the pump at over 150 pump stations, decreasing reactive callouts by 51% and contributing to a 29% reduction in energy use.

Read more

Innovative Solution Supports Freshwater Mussel Restoration for Tribal Communities

08.04.2024 -

In northeast Oregon in the U.S., the Confederated Tribes of the Umatilla Indian Reservation (CTUIR) is managing a project to replenish freshwater mussels, a “First Food” of the tribes. The project involves growing thousands of juvenile mussels in a laboratory, but providing them with the right levels of nutrients and water was a challenge. Now with Xylem’s Flojet pumping solution, 95% of the mussels survive to six weeks, compared to 30% before.

Read more

Continuous Monitoring of a Hydropower Project Reveals Massive Swings in Carbon Emissions

28.03.2024 -

The Kariba Dam holds back the world’s largest artificial reservoir and generates power for millions of people in Zambia and Zimbabwe. A recent study of the dam showed how it affects the release of greenhouse gas emissions in the reservoir and downstream. Using Xylem’s YSI EXO2 multiparameter sonde for continuous monitoring, researchers gained new insights into how hydropower plants can be optimized to reduce carbon emissions.

Read more