Reducing Production Downtimes with OTTO Digital Services by Busch

28.02.2022
Production downtime is a big and expensive problem for factories and needs to be prevented. Intelligent IoT solutions can help to reduce production downtime and to save a lot of money. OTTO is the digital service innovation by Busch Vacuum Solutions.
Reducing Production Downtimes with OTTO Digital Services by Busch

The new OTTO digital services by Busch Vacuum Solutions reduce production downtimes. (Image source: Dr.-Ing. K. Busch GmbH)

It combines condition monitoring of vacuum pumps with attractive service packages. For high process reliability and less cost of ownership in factories.

The Busch IoT Dashboard and the Busch Vacuum App track vacuum pump data permanently. With the information at hand, the performance can be analyzed, and processes optimized. Busch installs a proprietary sensor package at the vacuum pumps, which collects and processes data. The data is stored in the Busch cloud via a mobile connection. The IoT box constantly monitors process state and vacuum pump conditions. For example, the ambient temperature, oil temperature and the remaining time until the next maintenance of the vacuum pump. The IoT dashboard provides all collected performance data 24/7. The data is interpreted, and performance trends are shown. To optimize the production, Busch is providing a summarizing report as well as recommendations for more efficient operation. Based on data analysis, Busch is taking care of preventive maintenance and sends a service technician if needed.

OTTO digital services by Busch come in three different packages tailored to the needs of the customer. Whether the customer wants to take care of the monitoring himself or wants Busch to take the lead. The suitable OTTO package detects appearing problems before they become a real problem. Risks and costs associated with unplanned downtimes are avoided and lead to optimum process reliability and higher productivity in factories. Even already installed vacuum pumps can be retrofitted with the Busch IoT kit.

More articles on this topic

Faithful Service for 36 Years

11.09.2023 -

An R5 oil-lubricated rotary vane vacuum pump from Busch Vacuum Solutions has been in service since 1987 in the production area of bakery and cake shop Feinbäckerei Ruch. It is still in use twelve hours a day for flour conveying at the bakery in Rosdorf, in the German upland region of Harz.

Read more

Expansion and Upgrade Verderflex iDura Family

31.08.2023 -

Verder Liquids is proud to announce an expansion and upgrade to the Verderflex iDura peristaltic pump range. The new additions to the family include the iDura 45, iDura 55, iDura 55HF, iDura 65 and the iDura 80. The Verder IoT application has also been introduced to enable online data monitoring across the entire iDura range, from 5 to 80.

Read more

The WANGEN PUMPEN Management Team is Expanding

17.08.2023 -

Stefan Isberg has been General Manager at WANGEN PUMPEN since 1 July 2023, and heads the corporate management team together with Erik Sparby and Lorenz von Haller. The 48-year old Swede is responsible for the Production Centre Division (PC), which includes the Production, Finance/Controlling, IT, HR, Product Development and Purchasing departments.

Read more